Application of Belt Filter in Tea Residue Treatment

Application of Belt Filter in Tea Residue Treatment

In the tea processing industry, the dehydration of tea residues has always been an important part of the production process. The traditional treatment method is not only inefficient but also often accompanied by environmental pollution. In recent years, with the advancement of science and technology and the improvement of environmental awareness, a new type of tea residue dehydration equipment—— belt filter, has gradually been widely favored by the industry due to its excellent efficiency and environmental protection. The following will introduce the application of belt filters in tea residue treatment.

Dy Belt Filter Press
DY Belt Filter

Introduction: DY series automatic belt press filter is a new product researched by our company and the national research institutes on the basis of foreign advanced filtering te...

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Why Should Tea Dregs Be Processed?

In the tea processing industry, the processing of tea dregs is a key issue. Tea dregs contain high water content and a large amount of organic components. Untreated tea dregs are easy to ferment and produce odors at high temperatures, which has adverse effects on the surrounding environment. The organic matter in tea dregs will attract pests to breed and even cause water pollution. At the same time, tea dregs are rich in organic matter and trace elements and are very good organic resources. Treated tea dregs can be made into organic fertilizers, increase soil organic matter, and promote agricultural recycling.

Tea residue before dehydration

Process of Processing Tea Residues With Belt Filter

The belt filter efficiently separates the water in tea residues through multi-stage pressing and filtering. First, the tea residues enter the pre-treatment area of the equipment through the conveying system. Here, the tea residues undergo preliminary gravity dehydration to discharge free water and reduce the pressure of subsequent dehydration. Subsequently, the tea residues enter the multi-stage pressing area, where the water is further removed through gradually increasing pressure extrusion, forming a filter cake with a low moisture content, which is convenient for subsequent processing or reuse.

filtrate

Advantages of Belt Filter Dehydrator in Tea Residue Treatment

Efficient dehydration, reduced humidity
The belt filter can significantly reduce the moisture content of tea residues, making the treated tea residues drier. Through the combination of the gravity zone and extrusion zone, the equipment can reduce the moisture content of tea residues to 30-60%, greatly reducing the volume of waste.

Energy saving and environmental protection
The belt filter uses mechanical pressing to dehydrate, which is more energy-efficient than methods such as thermal drying. Its operation energy consumption is low, and it does not require high temperature or chemical additives, which meets the requirements of green production, helps enterprises reduce carbon emissions, and meets environmental protection standards.

Continuous operation, suitable for batch production
The amount of tea residues processed is large, especially in large-scale tea processing plants, where the amount of waste residues generated is more considerable. The belt filter has the ability to continuously feed and discharge, operate 24 hours a day, adapt to the needs of mass production, and significantly improve processing efficiency.

Easy operation and maintenance, low operating cost
The operation process of the equipment is simple, and one-button operation can be achieved through the automatic control system. In terms of daily maintenance, it is only necessary to regularly check the condition of the filter belt and perform simple cleaning and replacement, which greatly reduces labor and maintenance costs.

filter cake

Conclusion

The belt press dehydrator provides an ideal solution for the treatment of tea residues. Its efficient dehydration capacity, low energy consumption operation mode, and resource recycling advantages make it the preferred equipment for the tea processing industry to treat tea residues. The belt press dehydrator has a broad application prospect in the treatment of tea residues, especially in today’s increasingly stringent environmental protection requirements. This equipment can help tea production companies achieve sustainable development. Through reasonable treatment of tea residues, can not only reduce the impact of waste on the environment but also promote resource recycling and improve the economic benefits of enterprises.

Dry filter cake

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